TSB : Clutch Coil & Bearing Assembly: Installation

Details

Align reference marks made during removal. Using Puller Adapter (J-33024) and 2-jaw puller, press clutch coil onto compressor. Position puller jaws under compressor mounting bosses. Ensure clutch coil and installer stay lined up during installation. Position pulley on compressor. Place Bearing Installer (J-33017) and Clutch Plate Remover/Installer (J-33013-B) over inner race of bearing. Place Adapter (J-42126) onto remover/installer and reposition center forcing screw into the opposite end of the remover/installer. Back body of remover/installer off enough to allow center forcing screw to be threaded onto end of compressor shaft several turns. Hold center forcing screw while turning hex portion of remover/installer several turns. DO NOT allow center forcing screw to turn. Continue turning remover/installer until pulley bearing is pressed onto compressor enough to clear snap ring groove. Install snap ring with chamfer side facing up. Install key in clutch plate, allowing key to protrude about 1/8" (3.2 mm) from rear of clutch plate. Install clutch plate on compressor shaft. Hold center forcing screw and turn hex portion of remover/installer several turns to press clutch plate onto compressor. Remove remover/installer and ensure key is still in keyway. Reinstall remover/installer and check air gap before installing clutch plate to its final position. Air gap between friction surfaces should be 0.015" (0.38 mm). Using spanner, install compressor shaft nut. Tighten shaft nut to 13 ft. lbs. (18 N.m). Check components for proper rotation.