TSB : Front Door Lock: Installation: Installation

Details

INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY . Refer to REASSEMBLY - Step 22 INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY . Refer to REASSEMBLY - Step 23 INSTALL FRONT DOOR LOCK ASSEMBLY NOTE: When reusing the removed front door lock assembly, replace the door lock wiring harness seal on the connector with a new one. Do not allow grease or dust to adhere to the door lock wiring harness seal surface of the connector. Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water intrusion. This may result in a malfunction of the front door lock assembly. Apply MP grease to the sliding parts of the front door lock assembly. Install a new door lock wiring harness seal to the front door lock assembly. Insert the front door lock open rod to the front door lock assembly. Fig 1: Identifying Front Door Lock Assembly Screws Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002 Make sure that the front door lock open rod is securely connected to the front door lock assembly. Using a T30 "TORX" socket wrench, install the front door lock assembly with the 3 screws. Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) Connect the connector. INSTALL FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side) . Refer to REASSEMBLY - Step 30 INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY . Refer to REASSEMBLY - Step 31 INSTALL FRONT DOOR GLASS RUN . Refer to REASSEMBLY - Step 33 INSTALL FRONT DOOR GLASS SUB-ASSEMBLY . Refer to REASSEMBLY - Step 36 INSTALL FRONT DOOR SERVICE HOLE COVER . Refer to REASSEMBLY - Step 37 INSTALL FRONT DOOR ARMREST SET BRACKET . Refer to REASSEMBLY - Step 38 INSTALL OUTER MIRROR CONTROL ECU ASSEMBLY (w/ Memory) . Refer to INSTALLATION - Step 1 INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY . Refer to REASSEMBLY - Step 48 INSTALL NO. 1 FRONT DOOR STIFFENER CUSHION . Refer to REASSEMBLY - Step 49 INSTALL COURTESY LIGHT ASSEMBLY . Refer to INSTALLATION - Step 1 INSTALL DOOR ARMREST COVER . Refer to REASSEMBLY - Step 51 INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side) . Refer to REASSEMBLY - Step 52 INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side) . Refer to INSTALLATION - Step 2 INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG . Refer to REASSEMBLY - Step 54 INITIALIZE POWER WINDOW CONTROL SYSTEM Refer to INITIALIZATION CHECK POWER WINDOW CONTROL SYSTEM Refer to OPERATION CHECK INSTALL LUGGAGE COMPARTMENT FLOOR MAT . Refer to INSTALLATION - Step 3